A few bits of advice here, but let me give a little boring but useful background here first...
I Googled this site yesterday, because I was wondering if the bone spurs I had (by achilles) were potentially a skate thing. That's how I found this forum. I know your problem is different, but I've gone through some steps now to get myself on the way to recovery, and I'd like to share some tips to help you, hopefully.
Firstly, go see a doctor. I went and saw my doctor after having problems on and off with my feet for like forever. I foolishly put this off. I have Plantar Fasciitis (again, we all know that isn't your issue though), and I dealt with the pain every day for about a year straight before I decided to go in to the doctor (the problem has been off and on for way longer though, but I had a long bout with P.F. this year). The doctor looked at my foot and saw the spur. I didn't realize that's what it was. He also gave me x-rays as well as an ultrasound and that confirmed some things... the heel spur, and I had a lot of calcification all throughout my foot (something that may be a problem for you!) and that I had a tear in my achilles tendon (thank you, bone spur).
So the first thing they tried was a steroid injection (Which probably should have been last or 2nd last, but I digress). It was to try and heal the tendon. It didn't help, although it relieved pain temporarily. Next thing I've done is Electro Shockwave Therapy, and that has been really good at clearing things up. My left foot seems to feel normal again. Might right foot is still being worked on though. The tendon damage will take time to heel.
Anyways, I thought I'd Google about bone spurs and hockey skates to see if there was a correlation, and I found this forum, and learned there can be. I hadn't really thought it was my skates though, because until yesterday, my feet feel like they're in a cloud when skating. I'm still not sure it's my skates. I've had some bad shoes, so it might be caused by that instead, or something else.
Some other tips, consider your skates (as you have)... are they sized right, or too big or too small? Either can be a real problem.
I noticed you said you have an orthotic insert. Have you had this a long time? I got one years ago for my shoes, and I wasn't explained at the time that I need to slowly adjust to them.. 30 mins here and there, and build up to wearing them full time. I ended up throwing them out because my feet were in SERIOUS pain, especially in the arch area, while wearing them. A physiotherapist later told me I needed to adjust to them first. Also, I noticed you had Superfeet insoles + bauer insole + orthotic insoles.This may or may not be obvious, but I'll say it anyways.. make sure you only have one insole in there at a time, of course.
I see you have Superfeet insoles already. I will say that they aren't all the same, so it's possible you need a different type. Mine are high in the heel. The Pro skate shop in my area recommended them, and I thought at first it's just "snake oil", but I bought them anyways, and I would never wear skates without them now. Consider a different type, perhaps.
One last thing, I have had a couple pairs of skates in the first year. The first pair were some sort of Easton skate (no longer made). They were an expensive skate. Had them baked.. felt great in store. Not long after, I realized they were pretty damn uncomfortable skates. I had them punched out in areas where the pain was, but it never helped. I then eventually bought Reebok 9ks (also no longer made) and had those baked and it was NIGHT and day difference. It's like I'm wearing shoes when I skate. No pain at all (except yesterday, for some reason, but I just had shockwave therapy the day before that, so that could be why). I feel like those ones fit a lot better. I have wide feet, so that's a real issue for me, personally.
So, sorry to ramble, but I hope something in there helps.
TLDR version:
- See a doctor and get them to refer for x-ray/ultrasound to understand if you have a foot problem or if it's just the wrong skates.
- Consider different insoles again. Maybe your doctor or a podiatrist can recommend what to do, based on your foot type (high arch, flat foot, etc.)
- Last resort, perhaps (due to expense), look at buying different skates. Understand your foot first, and understand the boot. Ex: do you have wide feet? Some brands are very narrow.
I hope something in there helps, but I can really recommend a doctor visit. If I didn't do that, I wouldn't have known all the damage that was in my foot, personally. I thought it was going to go away, so I waited, and waited, and it just wasn't.