I skate 4-6 hours a week, so thats about 40+ hours in these skates. I'm reasonably sure my toes aren't curling at all - and that the pain is from the arch area of the boot being too high pushing into my feet much more-so than the bauer supreme 170's i had before this.
I've used a heatgun on the area before but using my thumb to try to push it out instead of my foot with the tissue paper taped to it. I know you're supposed to set your oven to 180 degrees while baking, but that doesn't necessarily mean the skate needs to heat up to that temperature. It's tough to tell how soft that part of the boot gets as its not as flexible as the ankle area.
Rob responded to me right after i posted this - he says they will be sending me some different footbeds to try and he thinks i will have some good luck.