I always had this exact same problem with bauers.  For some reason though, with the vapor 60, the "size smaller" skate fits me right.  I wish they were still a little more snug, but I've got somewhat low volume feet, and the vapors are still, I think, one of the best fitting skates for people with low - medium volume feet.  They're still the best fitting skates I've had, and I've tried a lot of different skates.